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Designing Roofs for Extreme Climates

Brian McElmeel  -  April 2001

Giving consideration to climate, conditions and building specifics prior to the design stage can lead to long-term performance of roof systems.

Long-term performance of any roofing system depends on some basic key elements.  The design of a roofing system is certainly one of the critical points in the entire process.  A qualified professional that takes into consideration specific factors involved with the building and its location should undertake the design.    There should be a proactive approach to the design process prior to the preparation of specifications.  Consideration needs to be given to the climate where the building is located and the associated conditions.  Issues such as wind, rain, hail, exterior temperatures and even seismic forces should be taken into account.  In addition to the climate, building specifics such as location, type, height and size must also be addressed.  The roofing system that is ultimately chosen must be capable of withstanding the elements of nature that it will be exposed to.  The expectation to meet this criterion will provide the owner with a sound investment, free of hassle and additional expenses.

Wind

Wind forces on a structure can vary in different parts of the country, depending on a number of factors.  The actual location of the building is of primary importance. Consideration for wind design on buildings can be classified into the following four categories, according to Factory Mutual Engineering Corporations:

-   Large cities with at least 50% of the buildings having a height in excess of 70 feet.

-   Urban and suburban areas, heavily wooded areas, or other terrain with numerous, closely spaced obstructions the size of single-family dwellings or larger.

-   Open terrain with scattered obstructions having heights less than 30 feet, including flat, open country and grasslands.

-   Flat, unobstructed areas directly exposed to wind blowing over a large body of water.

Wind speeds can range from gale force (39-72 mph) to hurricane (73 mph and over) to tornadoes (usually immeasurable).  Wind damage to a roofing system can sometimes go undetected until it is too late.  Damage can range from a loose membrane in a corner to the complete loss of an entire system.

The location, height and the historical wind-speed data on a specific location can together provide solid information for designing and appropriate roofing system.  The proper mechanical fastening of items such as the roof insulation, metal components, and in some cases the actual roof membrane itself, become increasingly important.  The number of fasteners and fastening pattern for the roof insulation can vary from manufacturer to manufacturer.  It is extremely important to be sure that the number of fasteners and the pattern by which they are installed is adequate for the conditions.  Wood nailers can be added to provide the proper attachment for associated metal components.

A secure perimeter detail is the first line of defense against imposing wind forces.  Roof membranes in almost all cases required attachment at the perimeter; whether these systems are single ply membranes, fully adhered with adhesives, or cold process, built-up roof membranes.  The number of fasteners are typically increased, fastening patterns are modified at corners and perimeter walls, and ballast is increased.  By considering these factors ahead of time, a serious loss can be prevented.

Rain

The amount of rain that is anticipated is another factor to consider.  A building located in the Pacific Northwest, typically a rainy climate, should obviously be looked at differently than a building in Arizona, typically an arid climate.  Positive drainage is a key component to the performance of any roof system.  Without positive drainage, a roof can begin to prematurely degrade, as surfacing and coatings can quickly erode away.

If a roof has a history of ponding water, additional measures should be taken to alleviate the situation.  On an existing structure with minimal slope to drain, tapered roof insulation is an excellent solution.  In some cases, the simple installation of additional rooftop drainage is enough to solve the problem.  In the case of new construction, providing structural slope for water to drain is the optimal way to go.  This option ensures positive drainage for the present and the future.

Hail

Hail is one of nature’s surprises.  When it is least expected, a hailstorm can wreak havoc on a multitude of different roofing systems.  Hail is generally concentrated in the mid-section of the United States, although it can occur almost anywhere with the right atmospheric conditions.  The surfacing of a roofing system that experiences numerous hailstorms becomes the primary defense against damage.  Additionally, the type of roof insulation board under a non-aggregate single-ply, modified bitumen, and built-up membranes, allows the system to be more susceptible to impact damage.  In the case of existing roof systems, larger hailstones have been known to actually break blisters in a roof system.  Gravel and ballast surfaced roofing systems historically provide the best protection against a hailstorm.

Temperature

The temperatures that roofing systems are exposed to can dramatically affect the performance of a roofing system.  Cold temperatures cause a system to contract, while hot temperatures cause the system to expand.  Thermal shock of a roofing system can lead to a number of different problems.  Thermal shock occurs when sudden environmental temperature changes cause a roof membrane to rapidly expand or contract.  Built-up roof membranes have been known to split for hundreds of feet when this phenomenon occurs.  Certain types of single-ply membranes have experienced craze cracking throughout an entire system.

An aging membrane that simply cannot accept the rapid change of temperature sometimes has this type of occurrence.  With cold temperatures and areas susceptible to thermal shock, incorporating materials designed for low temperature flexibility is important.  These materials include modified felts for built-up roofs, cold-process adhesives and modified asphalt.  It is also important to properly plan expansion or contraction joints into both new structures and existing roof systems.  An expansion joint is a joint that goes through the entire structure and a control joint extends from the roof deck up through the roof system.  Both of these joint types allow for movement within the roofing system with the intent to minimize potential problems.  Roofing systems exposed to hot temperatures and constant sun are all together different.

Sunlight

The exposure to ultraviolet rays can cause a system to lose its flexibility properties and prematurely age.  It is an important factor in these situations to consider a surfacing alternative that will in fact lower the surface temperature of the roofing system and protect the underlying components.  In comparison, you most likely would use a sun block for your skin if you planned to spend a week Hawaii.  Installing a roof membrane surfacing that reflects and protects is also important to the longevity of the overall system.

A few of the options that are available are white or aluminized reflective coatings.  There are roofing membranes that have the choice of numerous surfacing options.  There are also a number of manufactured membranes, white granulated modified bitumen membranes and even aluminum foil-surfaced flashing membranes.  Manufacturers have even designed specific coating that, in addition to their reflective properties, also provide increased fire-resistance capabilities to allow an entire system to achieve the desired fire rating.

The opportunity exists early on in the roofing system design process to take into consideration the climate, natural forces and building specifics.  If these items are not fully considered, then the roofing system could be destined for premature catastrophic failure.  Be sure that whoever you choose, whether it is a roof consultant or another design professional, that they consider the specifics of climate conditions in your area and how they relate to your building.


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